在中空玻璃加工生产流程中，铝间隔框的加工质量直接决定中空玻璃密封性能，铝框尺寸不准、接缝错位、折弯变形，后期很容易出现中空玻璃起雾、漏气失效的问题。全自动铝条折弯机是中空玻璃生产线的关键前置设备，替代传统人工插角拼接工艺，依靠数控伺服系统将铝条一次性折弯成型完整铝框，广泛应用于门窗、幕墙中空玻璃加工厂，有效提升铝框加工精度与生产效率。

In the production process of insulating glass processing, the processing quality of aluminum spacer frames directly determines the sealing performance of insulating glass. Inaccurate aluminum frame dimensions, misaligned joints, and bending deformations can easily lead to fogging, air leakage, and failure of insulating glass in the later stage. The fully automatic aluminum strip bending machine is a key front-end equipment for insulated glass production lines, replacing traditional manual corner insertion and splicing processes. It relies on a CNC servo system to bend aluminum strips into complete aluminum frames in one go, and is widely used in hollow glass processing plants for doors, windows, and curtain walls, effectively improving the processing accuracy and production efficiency of aluminum frames.

全自动铝条折弯机主要由送料机构、伺服传动单元、折弯模组、锯切机构以及 PLC 触摸屏控制系统组成。操作人员只需要在人机界面输入中空玻璃长宽参数，设备系统自动换算铝框加工尺寸，整套流程自动完成上料、伺服送料、多次折弯、定长切断，直接产出闭环铝间隔框。伺服送料保障送料精度可达 0.1 毫米，折弯角度合理可控，支持矩形框，同时可加工部分异形、多边形铝框，还具备接头自动避让功能，规避铝条接头位置对折弯成型带来的不良影响。折弯成型后的铝框整体为一体闭环，相比传统四根铝条插角组装，接缝更少，整体结构更加牢固，后续灌装分子筛、打丁基胶密封效果更好，能够有效降低中空玻璃后期出现漏气结露的概率。

The fully automatic aluminum strip bending machine mainly consists of a feeding mechanism, servo transmission unit, bending module, sawing mechanism, and PLC touch screen control system. The operator only needs to input the length and width parameters of the insulated glass on the human-machine interface, and the equipment system automatically converts the processing dimensions of the aluminum frame. The entire process automatically completes feeding, servo feeding, multiple bending, and fixed length cutting, directly producing closed-loop aluminum spacer frames. Servo feeding ensures a feeding accuracy of up to 0.1 millimeters, with precise and controllable bending angles. It supports rectangular frames and can also process some irregular or polygonal aluminum frames. It also has automatic joint avoidance function to avoid the adverse effects of aluminum bar joint position on bending and forming. After bending and forming, the aluminum frame is integrated into a closed loop, with fewer seams and a more sturdy overall structure compared to traditional four aluminum bar corner assembly. The subsequent filling of molecular sieves and sealing with butyl rubber have better sealing effects, which can effectively reduce the probability of air leakage and condensation in the later stage of insulated glass.

很多加工厂选购设备时，只关注加工非常大尺寸，忽略适配铝条规格、机械配置细节。选型全自动铝条折弯机，首先确认工厂常用铝条宽度范围，设备要能够兼容本厂主流间隔条规格；其次看伺服驱动配置，优良机型采用伺服电机完成送料与折弯动作，运行平稳，尺寸误差小，普通气缸驱动机型长期连续加工容易出现精度漂移。需要结合自身产能，区分单机独立使用还是对接整条中空玻璃生产线；批量订单多的企业，优先选择支持多组尺寸程序存储，可连续批量加工的机型。同时关注机械结构，整机钢结构机身刚性要强，避免长时间生产出现机身抖动，造成折弯角度偏移。如果工厂经常加工大尺寸幕墙中空玻璃，要确认设备非常大加工框体尺寸，保障大铝框折弯时不会出现变形、翘角问题。

Many processing plants only focus on the maximum size of the processed equipment when purchasing, ignoring the specifications of the aluminum strip and the details of the mechanical configuration. To select a fully automatic aluminum strip bending machine, first confirm the commonly used aluminum strip width range in the factory, and the equipment should be compatible with the mainstream spacing strip specifications in the factory; Next, let's look at the servo drive configuration. High quality models use servo motors to complete feeding and bending actions, running smoothly with small dimensional errors. Ordinary cylinder driven models are prone to accuracy drift during long-term continuous processing. It is necessary to differentiate between standalone use or integration with the entire insulated glass production line based on one's own production capacity; For enterprises with a large number of bulk orders, priority should be given to models that support storage of multiple sets of size programs and can be continuously processed in bulk. At the same time, pay attention to the mechanical structure. The steel structure of the entire machine has strong rigidity to avoid body shaking and bending angle deviation caused by long-term production. If the factory frequently processes large-sized curtain wall insulated glass, it is necessary to confirm the maximum processing frame size of the equipment to ensure that there will be no deformation or warping problems when bending the large aluminum frame.

设备调试与操作上，全自动铝条折弯机上手门槛不高，新手经过简单培训即可操作。加工前核对铝条材质，建议选用可折弯专用铝间隔条，普通硬铝条强行折弯会出现开裂破损。加工不同规格铝条，需要对应更换折弯模具，模具定位要到位，否则容易出现压伤铝条表面、折角不到位。加工首件产品之后，一定要实测铝框长宽、对角尺寸，确认精度无误，再开启批量生产。可以把常用玻璃尺寸保存为程序配方，切换订单直接调取，减少反复输入参数带来的人为失误。

In terms of equipment debugging and operation, the fully automatic aluminum strip bending machine has a low threshold for beginners to operate with simple training. Before processing, check the material of the aluminum strip and select a bendable special aluminum spacer strip. Forcefully bending ordinary hard aluminum strips may cause cracking and damage. To process aluminum bars of different specifications, it is necessary to replace the bending mold accordingly, and the mold positioning should be in place, otherwise it is easy to crush the surface of the aluminum bar and the bending angle is not in place. After processing the first product, it is necessary to measure the length, width, and diagonal dimensions of the aluminum frame to confirm accuracy before starting mass production. It is possible to save commonly used glass sizes as program formulas and directly retrieve them when switching orders, reducing human errors caused by repeated input of parameters.

想要设备长期稳定输出，日常维护保养必不可少。每日清理送料通道、折弯模具上铝屑杂质，防止碎屑划伤铝条表面；定期检查传动皮带、夹紧机构松紧度，皮带松动会直接影响送料精度；按时检查伺服电机、气动元器件，气源做好除水除油；定期校准设备尺寸精度，长期连续生产后，会出现微小误差，及时校准，保障铝框加工精度。很多工厂铝框尺寸偏差，并非设备质量问题，而是长期不清理铝屑、传动部件磨损未及时维护造成。

To achieve long-term stable output of the equipment, daily maintenance and upkeep are essential. Clean the aluminum debris and impurities on the feeding channel and bending mold daily to prevent scratches on the surface of the aluminum strip; Regularly check the tightness of the transmission belt and clamping mechanism. Loose belts can directly affect the feeding accuracy; Regularly inspect servo motors and pneumatic components, and ensure proper removal of water and oil from the air source; Regularly calibrate the dimensional accuracy of equipment. After long-term continuous production, small errors may occur. Timely calibration is necessary to ensure the accuracy of aluminum frame processing. Many factories' aluminum frame size deviations are not caused by equipment quality issues, but by long-term failure to clean aluminum shavings and failure to maintain transmission components in a timely manner.

使用全自动铝条折弯机，一体折弯成型铝框，减少插角工序，降低人工劳动强度，提升中空玻璃成品品质，减少售后返修，不管是配套整条中空玻璃生产线，还是单机独立使用，都是中空玻璃加工厂提质增效的重要装备。

Using a fully automatic aluminum strip bending machine to bend and form aluminum frames in one piece, reducing the insertion process, lowering manual labor intensity, improving the quality of insulated glass products, and reducing after-sales repairs, whether it is used in conjunction with the entire insulated glass production line or independently, it is an important equipment for improving the quality and efficiency of insulated glass processing factories.

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